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Frequently Asked Question - Cleanroom Section
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Personnel
behaviours with in the Cleanrooms
The following suggestions should be considered to ensure that personnel
do not contribute to the contamination within the room:
- Silly behaviour should not be allowed. The generation of contamination
is proportional to activity (Figure 1). A motionless person can
generate about 100 000 particles ³ 0.5
mm/min. A person with head, arms and body moving can generate
about 1 000 000 particles & 0.5 mm/min. A person who
is walking can generate about 5 000 000 particles ³
0.5 mm/min. Personnel who move quickly passed products
may cause a disturbance of the air that leads to contamination.

Figure 1. Particle dispersion in relation
to movement
- Personnel should position themselves correctly with respect
to the product, so that contamination does not land on it . They
should not lean over the product in such a way that particles,
fibres or microbe-carrying particles, fall from personnel onto
the product. If personnel are working in a flow of unidirectional
air, they should make sure that they are not between the product
and the source of the clean air, i.e. the air filter. If they
are, a shower of particles could deposit on the product. Methods
of working should be pre-planned to minimise this type of contamination.
- Consideration must be given as to how products are moved or
manipulated. 'No-touch' techniques should be devised to prevent
contamination getting from the gloved hand onto the product. Although
gloves are worn in cleanrooms, they are still likely to be a source
of contamination (although a reduced one). An example of this
'no touch' technique is the use of long forceps rather than hands
to grip materials
- Each cleanroom should have its own 'no-touch' rules to ensure
that the product is not contaminated.
- Oil and skin particles would contaminate the wafer with catastrophic
results. If the wafer is held around the edge of the wafer then
contamination is reduced, but can still get onto the surface.
- Use of a glove will reduce contamination yet further, and this
technique is still used where the line widths are large and a
lower yield acceptable.
- In semiconductor facilities, wafers will be handled with a vacuum
wand which attaches itself to the back of the wafer . Robotic
manipulation can also minimise contamination.
- Personnel should not support material against their body . Although
they will be wearing cleanroom clothing, which is much cleaner
than indoor or factory clothing, it is not contamination free.
Particles, fibres and micro-organisms can be transferred onto
the items carried.
- Personnel should not talk when working over the product, or
spittle from the mouth will pass round the imperfect seal between
the mask and the skin and contaminate the product . Talking, coughing
or sneezing can release contamination from the mask surface. If
personnel cough or sneeze, they must turn their head away from
the product. Masks are often replaced after sneezing. Masks must
not be worn below the nose but over the nose as large particles
can be released from the nose when snorting.
- It is generally not good practice for personnel to touch cleanroom
surfaces. Although cleanroom surfaces are very much cleaner than
those outside the cleanroom, its surfaces, and that of the machinery
in the room, will have particles, fibres and bacteria on them.
If personnel touch their garments or mask, they also will pick
up contamination on their gloves, which may be transferred to
the product. Hands grasped together in front of the personnel,
in the style of a hospital surgeon, will help to ensure that they
do not inadvertently touch surfaces.
- Personal handkerchiefs should not be brought into cleanrooms
. These are clearly a major source of contamination and will transfer
particles and microbe-carrying particles into the air and onto
gloves. Noses should not be blown inside a cleanroom. The change
area may be an acceptable alternative.
- Washing, or disinfection when required, of gloves during use
should be considered. Glove washing can be used in cleanrooms
where products are handled and there are particular difficulties
in keeping gloves clean. For example, in aseptic pharmaceutical
production areas, gloved hands are rinsed with a suitable disinfectant
(70% ethanol or iso-propanol) at regular intervals and prior to
starting a critical operation. Alcohols are particularly useful,
as they do not leave a residue on the glove.
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